TECHNICAL & RESEARCH 7. Microscopy. One quadrant of each sample was cut through the impact site to view the membrane and cover board in cross-section with the use of a microscope (Figures 9 and 10). Results of Impact Testing The following table describes the average results of the impact testing in terms of granule counts and exposed bitumen (expressed as a percentage of area) within the 3-inch diameter impact zone for each type of sample tested: Table 1. Average manual granule counts and exposed asphalt area pre- and post-impact Conclusions The following conclusions were drawn from the results of the impact testing and analysis: • In general, regardless of cover board type or impact, the quantity of granules on the membranes decreased with age, while the exposed bitumen area generally increased with membrane age. There was a larger increase in exposed bitumen area between five- and ten-year- old membranes than there was between new and five-year-old membranes (Figure 11). ■For each membrane age, the simulated hail impact resulted in minor granule loss that yielded slightly more exposed bitumen. The exposed bitumen area generally increased more upon impact with gypsum cover board than it did with wood fiber cover board. ■The impacts did not fracture the membrane reinforcement in any of the samples. ■Cracking of the gypsum cover board was observed at the impact site in all gypsum cover board samples that were tested. The impacts also caused cover board facer separation from the gypsum core at the impact sites in two thirds of the gypsum cover board samples. The wood fiber cover board samples were visually unaffected by the impacts. ■Comparison between image analysis and manual granule counts revealed that image analysis accuracy is variable due to differences in granule shape, color, texture, and size as well as features like granule overlap or fracturing. For this reason, manual counts were found to be more accurate and ultimately what was relied upon for the study. However, image analysis was found to be more useful in identifying exposed bitumen area due to the high color contrast between the granules and the bitumen, a property that image analysis is proficient in detecting. Figure 9. Cross-section of 10-year-old gypsum cover board sample. Note separation of facer from gypsum (yellow arrow) and radial crack throughout thickness of gypsum (orange arrow). Figure 10. Cross-section of new wood fiber cover board sample. Note that no separations are visible. Figure 11. Comparison of new, five, and ten-year-old membranes over gypsum cover board.
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